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Battery-powered two-band analog audio analyzer: Sallen-Key active filters designed, simulated in KiCad, and measured on hardware within 3.7% of theory.

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Audio Analyzer: Sallen-Key filter design and measurement

KiCad Analog circuits

A battery-powered analog audio analyzer that splits a stereo input into two bands and drives an LED from each. The circuit runs entirely on op-amps and discrete parts (no microcontroller, no DSP) from a single 9 V cell.

Assembled board

I designed the two filter stages that set what the analyzer actually responds to: picking the corner frequencies, solving the Sallen-Key equations for every resistor and capacitor, simulating the result in KiCad, assembling the board, and then measuring the real hardware against the prediction on a network analyzer. Both corners came in within 3.7 % of the hand calculation. Full derivation and method in docs/report.pdf.


Signal chain

3.5 mm in ──▶ AC summing ──┬──▶ Sallen-Key ──▶ peak ──▶ comparator ──▶ PWM ──▶ LED2
   (L + R)      amp        │      low-pass      detector      ▲        NMOS
                           │                                  │
                           │                        triangle-wave osc
                           │
                           └──▶ Sallen-Key ──▶ peak ──────────────────▶ NMOS ──▶ LED1
                                  high-pass      detector

Power comes from one 9 V battery through a PMOS polarity-protection stage into a TLE2426 rail splitter, which synthesizes the mid-supply reference the op-amps need to swing both ways on a single cell. The eight op-amp stages are four LMC6482 duals (U2–U5).

Every block is separated by a header (J7–J14), so a stage can be unshunted and driven or probed on its own. That is how the filter measurements below were taken without the rest of the chain loading the result.

The filter stage

Both filters are second-order Sallen-Key sections with the op-amp wired as a unity-gain buffer, so K = 1 and the corner frequency reduces to

f_c = 1 / (2π · √(R₁R₂C₁C₂))

The low-pass sits below the high-pass corner, so the two LEDs respond to genuinely different parts of the spectrum: bass energy on one, upper-mid on the other.

Results

Simulated in KiCad, then measured on the assembled board with an Analog Discovery driving a 1 V sinusoid through a logarithmic sweep and its network analyzer recording the response.

Filter Theoretical f_c KiCad Measured Error vs theory
High-pass 493.9 Hz 479.73 Hz 511.96 Hz 3.66 %
Low-pass 210.6 Hz 211.84 Hz 217.99 Hz 3.51 %

High-pass response

Low-pass response

Both measured corners land within about 3.5 % of the hand calculation, and the measured curve tracks the simulation across the whole sweep rather than only at the corner. The residual error is what you would expect from 5 % passive tolerances, board parasitics, and the finite gain-bandwidth of the LMC6482. The design equations assume an ideal op-amp, and the measured corner sits above theory in both cases, which is the direction component tolerance and input capacitance push it.

Schematic

Schematic

The red annotations are build notes: the bypass capacitors C1–C4 and the input coupling caps C5/C6, plus C13, are left unpopulated on this build.

Repository layout

docs/filter-design-report.pdf   my write-up: derivation, method, results, discussion
docs/schematic.pdf              full schematic with build annotations
figures/                        response plots and the schematic as images
images/board.jpg                assembled board
images/board-original.jpg       the same photo, uncut

Tools

KiCad (schematic capture and simulation) · Digilent Analog Discovery with WaveForms (waveform generator and network analyzer) · hand soldering, through-hole

About

Battery-powered two-band analog audio analyzer: Sallen-Key active filters designed, simulated in KiCad, and measured on hardware within 3.7% of theory.

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